WOT Blog Archive

Working Weekend March 2025

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2025-04-10 WEEKEND

During the last weekend of March, the WOT community gathered for a working weekend to repair and refresh the terrain after the winter wear. There were a handful of squares to tick off the board. The first task was to install a box on the PTB that will house electronics for testing solar pumps. Thanks to Dirk, who brought the box and guided us through the process, we managed to install it, create a custom bottom board, and add the first electronic components. 

 

While some members focused on that, others found themselves in a friendly battle with the tall grass in the middle of the terrain. Next on the list was fixing the PTB electric motor, which meant only one thing: suiting up in climbing gear, dismantling the motor, and bringing it down. 

The real fun began when we tried to open it, every fourth screw was rusted solid, so we had to get creative. In the end, we won the fight and discovered far more water inside than there should have been. After drying, greasing, and reassembling it, we crossed our fingers, but our first test wasn’t very convincing. 

Before we could climb back up the test tower, it was time for the classic WOT fire. As usual, it was huge, you could feel the heat from the top of the Kreta. 

 

The next morning brought climbing time. We carefully brought the motor back up, and our hopes were fulfilled: when we switched it on, we heard the sweet sound of the pump doing its job. 

The timing couldn’t have been better as we just touched the ground again, the rain began. And it wasn’t just the clouds leaking water: the solar shower was too. This led us to replace the buoys inside, clean everything up, and get it ready for the summer.

Working weekend November 2024

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2024-11-30 WEEKEND

This November we had our 4th workingweekend of the year. And although it was cold and wintery outside ❄❄❄we were still kept warm by the all the work we put in projects. We prepaired the terrain for winter, fixed the PTB and the Diever and gave the Oasis a touch up.

Because of the upcoming winter the terrain needed to be prepaired. This meant that all the pipes needed to be cleared of water such that they do not break. WARNING PHYSICS SECTION: The reason this needed to be done is because of the very unique property of water that it expands if it freezes, you will not see this in almost all of the other substances. But why does water does this? When water (H2O) freezes it forms a hexagonal latice because of its distinct shape. This hexagonal latice takes up a lot of space, even more than the same amount of individual H2O molecules would. Conclusion: We need to close all the outside taps on the terrain every winter.

 
The Pump Testing Bench (a.k.a. PTB) has not been testing pumps for almost a year. Which of course is not what it is meant to do. Last summer the new tubes where ordered, but because of a mixup they did not have the right coating that would protect them against rust. So after a few weeks and multilple layers of paint they were finally ready to be put back in the PTB tower last weekend. They were also threaded and cut such that they have enough ground clearance such that a pump can be put under them.  Besides this, the motor that powers the PTB was stuk because of rust, but with a plumber’s wrench and a handy placement of a welding glove it was made unstuck again. In order to keep the PTB from being stuck we need to run the motor a few minutes every so often and we also started to design a cover that would protect it from rain.

At the start of the working weekend we noticed that the Diever was turning rather fast. Apparently the breaking pin broke, which (as its name says) is its purpose. But why do we inculde something a part with the purpose to break? You might ask. This is because we do not want the whole windmill to break itself in, for example; a storm. The breaking pin is meant to break the first in the system and is made to be easily replaced. This is why this job was easily done during the working weekend.

Our work on the Oasis began on Sunday with a relatively straightforward initial goal: to install a new pump. The first challenge was removing the T-shaped pipe connected to the windmill—a task we ultimately succeeded in with the help of a flamethrower. Once that was done, we moved on to installing the pump. This required fabricating a pipe to position the pump at the correct height within the water. However, we ran into a problem: we didn’t have the right thread maker available. As a result, the installation had to be postponed until some next Wednesday. In the meantime, we shifted focus to cleaning the windmill’s well in preparation for winter and to prevent the new pump from getting clogged. During the cleaning process, we discovered a family of frogs 🐸 living there. They were safely escorted to a new habitat.

As part of the cleaning effort, we decided to remove overgrown grass that was spilling into the well. While doing so, we uncovered gravel and brick edging around the Oasis base that had been hidden under a thick layer of grass. This led to a new goal: restoring the base of the windmill to its former glory. We carefully removed the gravel and bricks, cleaned them, and repositioned them. To enhance the restoration, we added bricks to the far side where they were missing and topped the base with fresh gravel. You can see the before and after in the images below.

Working weekend april 2024

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2024-04-17 WEEKEND

It’s finally spring and at the working weekend we were busy like bees. This time the focus was on fixing the windmills on our terrain. The crankshaft of the Oasis needed to be placed back. The mystery of the ripped sails of the Cretan windmill had to be solved and the ripped sail needed to be repaired. The Diever needed a new breaking pin and we also wanted to install an underground power line to the Diever so we can put our praised windmill in the spotlight 🌟. Besides fixing the windmills, the Breurram was going to be tested at the PTB tower to see how much flow it produces on different heights.

We started the working weekend off with some pancakes, but soon after we all started on our projects. The crankshaft of the Oasis was temporarily removed. The Wednesday before the working weekend it was hardened to make it more sturdy, this morning it was placed back. The breaking pin in the Diever was replaced so she could pump again. Meanwhile the dig for the trench towards the Diever started. At the back of the terrain the PTB was cleaned using a pressure washer and prepared for the Breurram test.

The Cretan windmill had a ripped sail that needed to be repaired by gluing pieces of pvc sheets over the tear lines. After a while it was decided that the edge of the wing could be used to cover these tears and still have it look white. Towards the end of Saturday the wing was fixed and put back into the Cretan windmill, which started pumping soon after. The suspected reason why the blade ripped is because the ropes that hold the blades open were too loose.

During the working weekend the Kijito was still waiting on new parts so we could not repair her pump. In the meantime it was suggested that the reason the old pump did not work was because it sucked sand from the bottom of the well. The sand probably made the old pump wear out quicker. Therefore the well was deepened such that when the new pump is installed it will wear out slower.

At the end of the day we finished with a BBQ 😋, celebrating our achievements halfway into the working weekend. And even after this the people who were eager to dig finished the trench and layed the cables towards the new power supply at the Diever. In the afternoon of Sunday the trench with the cables was filled again and the new socket was installed at the Diever.

On Sunday the first test for the 2” Breurram took place. With the water pressure provided by the ferro-cement tank it pumped water up the PTB. The flow of the Breurram at 5 different heights along the PTB was measured by measuring the volume of water displaced up the tower in 15 minutes. The pump itself ran without interruption for more than 1 hour despite a somewhat irregular pulse frequency. The data of this test will be processed and soon you can read the elaborate results in another blogpost, here.

We also appreciate all the smaller maintenance that was done on the terrain, namely that a large portion of the lawn was mown. So the terrain and her windmills can once again be appreciated in their full glory.